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WHAT A FUN WEEKEND I HAD! I had a 12 piece hat order with 12000 Stitches per. Bottom rail on cap driver support broke and warranty parts forgot to send out new part last week so I had to do all the hats on one machine. 9 1/2 hrs later, I finished. Enough with the venting. I came across several problems I am hoping a tech can shed some insight on.
After the first 6 hats sewed perfectly all hell broke lose.
1) While sewing hat #7, AMAYA OS decided to lose the design and reload a previous design while making a color change. I had to reboot system and try to realign design....nope. 1 hat ruined. (Why did it do this?????)
2) While sewing hat number #8, the machine was making a trim in between color changes and poof, the needles shaft decided to crash down onto the trim bar. Jammed everything up. I had to take apart needle plate/trim bar to remove the jam. Now my trim bar is a little tweaked. I guess it could have been worse. Saved this hat. (Why did it do this????)
3) While sewing hat #10 during a color change the machine popeed up with an error message saying "selector stepper index error - not on index while sewing" I simply pushed the start button again and machine began sewing....in a different SPOT. It had moved up about an 1/8 of an inch. Hat #2 Ruined. (Why did it do this????)
4) While sewing hat #11 same thing happened as number 3. Hat number 3 ruined.
5) Hat #12 sewed with 42 thread breaks.
The order is finally done except for the 3 hats that I ruined. I just dont understand why the machine has these things happen. I had had other times when my other machine will be in middle on a job and all of a sudden it has a x-axis error. I cant keep ruining garments. I am ready to throw out the machines I am so frustrated by these issues that for all intents and purposes cannot be prevented....OR CAN THEY?
Someone HELP......Thanks, Jason
After the first 6 hats sewed perfectly all hell broke lose.
1) While sewing hat #7, AMAYA OS decided to lose the design and reload a previous design while making a color change. I had to reboot system and try to realign design....nope. 1 hat ruined. (Why did it do this?????)
2) While sewing hat number #8, the machine was making a trim in between color changes and poof, the needles shaft decided to crash down onto the trim bar. Jammed everything up. I had to take apart needle plate/trim bar to remove the jam. Now my trim bar is a little tweaked. I guess it could have been worse. Saved this hat. (Why did it do this????)
3) While sewing hat #10 during a color change the machine popeed up with an error message saying "selector stepper index error - not on index while sewing" I simply pushed the start button again and machine began sewing....in a different SPOT. It had moved up about an 1/8 of an inch. Hat #2 Ruined. (Why did it do this????)
4) While sewing hat #11 same thing happened as number 3. Hat number 3 ruined.
5) Hat #12 sewed with 42 thread breaks.
The order is finally done except for the 3 hats that I ruined. I just dont understand why the machine has these things happen. I had had other times when my other machine will be in middle on a job and all of a sudden it has a x-axis error. I cant keep ruining garments. I am ready to throw out the machines I am so frustrated by these issues that for all intents and purposes cannot be prevented....OR CAN THEY?
Someone HELP......Thanks, Jason
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