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Hints for Hat sewing

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  • Hints for Hat sewing

    finally took all the notes posted here about doing hats (mostly for the original Amaya, bear with me!) and decided to finish up an order from last November. Mostly structured hats, and 'gasp' those dreaded FlexFit from Alpha.
    Went over all the hints on hooping, holding and rubbing down hat face, lining up carefully, etc.
    Still ran into some problems with alignment-so I slowed the machine down to 400 spm and watched. Problem solved!
    The hat was hooped tight, backing was firm, brim in place, BUT the right hand 'clamp' holding the CCF frame let the hat 'bounce' up when the needle plate would run into the bent over backing underneath. Once this happened, the right hand edgew was no longer firmly held in-and the hat had shifted 1/16th or so. Enough to make all further sewing misaligned. So I got out the pliers, and carefully tightened up the adjustment on that clamp until I could no longer easily pop the hoop out from under it.
    Ran the rest of the hats with no problems-other than the typical multiple thread breaks right down the center of the front seam.
    So, my suggestion to pass along...put the hoop without a hat into the hat frame on the amaya, and push up on the 'black bar'...if it 'pops' out from one clamp easily, tighten it up.

  • #2
    Thanks Signman,
    Can use all the help I can gather re:caps. Working on my 2nd cap order, got digitized logo back, had to make it smaller, added a name under it, sewed out in a mess and needle hit the strap that goes across the cap on the WACF, ofcourse broke. Sooo much to learn !

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    • #3
      Christy, if your needle hit the strap-either the strap was not where it belonged or something wasn't set right.
      First thing to do-for every hat-no matter what-always 'trace' first as soon as you put a new hat on the machine. this way you doublecheck spacing, and if the hat hoop is fastened down correctly. In your case, you would have seen the 'laser' point go over the metal strap OR gotten the 'hoop limit' alarm and known it was set wrong.
      If the sewout is terrible...yes, hats are the absolute worst things to sew on...then you have to double check all your hooping-everything where it belongs? Hat panel down flat, not bouncing up and down? Presser foot adjusted? Speed-start slow-around 500-600 and slowly increase from there. Some hats you can hit 1000, some designs will be fine-others won't-so you start slow and see what happens. Eventually you will learn what works and what doesn't...and then do what I do-setup to run a proof for the customer-then order the hats from a contract shop and let THEM do them for you! No hassle, more profit-compared to all the time you spend trying to do a large order on one head.
      Good luck!

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      • #4
        Ed, I do alot of hats and usually have very good results. Cobra has a new hat (FFT) I thought was very good-looking so I talked several customers into ordering. The hat is great looking but because it has a narrow sweatband and a low crown, I had about 2" for vert design! I hooped and re-hooped nearly every hat, trying to back the hat away from the frame a little and get more room next to the brim. A line of text on the bottom of the design was ending up too close to the frame and I was afraid the presser foot was deflecting by the rattle it was making. Any hints for this type of problem?
        JO
        Creating the best First Impressions with custom embroidery.<br /><br />Jo Leftwich<br /> <a href=\"http://www.justsewitllc.com\" target=\"_blank\">http://www.justsewitllc.com</a>

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        • #5
          Christy, Where are you? If you don't mind telling me. JO
          Creating the best First Impressions with custom embroidery.<br /><br />Jo Leftwich<br /> <a href=\"http://www.justsewitllc.com\" target=\"_blank\">http://www.justsewitllc.com</a>

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          • #6
            Hi, I live in Clifton, CO. Just outside of Grand Junction.

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            • #7
              Christy, e-mail off list at [email protected] and we can chat about your new XT.
              Creating the best First Impressions with custom embroidery.<br /><br />Jo Leftwich<br /> <a href=\"http://www.justsewitllc.com\" target=\"_blank\">http://www.justsewitllc.com</a>

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